KFS Series Blast Chillers — WKDL Rapid Cooling Units
WKDL KFS Series blast chillers and quick-freezers for food processing and pharmaceutical cold chain. 7 models with precision temperature control and GDP-compliant options.
How Do You Cool Hot Product Through the Danger Zone in Under 90 Minutes?
Food safety regulations worldwide require cooked products to pass from 60 °C to below 5 °C within 90 minutes. Standard cold rooms cannot deliver the airflow velocity or evaporator capacity to achieve this — they were never designed for it. The WKDL KFS Series blast chillers generate the extreme air velocity and low evaporating temperatures needed to pull heat out of product fast, protecting food safety and extending shelf life.
WKDL KFS Series — Rapid Cooling & Blast Chilling Evaporators
The KFS Series is specifically engineered for food processing environments where rapid temperature reduction is critical. Seven models cover cooling capacities from 8.0 kW to 50.0 kW, generating air temperatures of −35 °C to −45 °C with high-velocity directed airflow that penetrates product stacks on trolley racks. The result: core temperatures drop from +70 °C to below +3 °C in 60–90 minutes, meeting HACCP blast chilling requirements.
Unlike general-purpose evaporators, KFS units feature nozzle-type air discharge for targeted high-velocity cooling, reinforced fan assemblies rated for continuous duty, and 12 mm fin spacing that minimises frost blockage during the high-moisture initial cooling phase. Hot-gas defrost is standard on all models, completing a full defrost cycle in under 10 minutes between production batches.
The KFS line is deployed in central kitchens, meat processing plants, bakery production lines, ready-meal factories, and institutional catering facilities across the Middle East, Southeast Asia, and Africa.
Key Specifications
CE (Manufacturer’s Declaration)
Manufacturer’s ISO 9001
- Operating Temperature — −35 °C to −45 °C air temperature
- Cooling Capacity Range — 8.0 kW (KFS-80) to 50.0 kW (KFS-500)
- Air Discharge — Nozzle-type directed flow, 8–15 m/s velocity at product level
- Coil Construction — Copper tubes, hydrophilic aluminium fins
- Fin Spacing — 12 mm (high-moisture optimised)
- Defrost Method — Hot-gas defrost standard, <10 min cycle
- Fan Motor — High-static axial, IP54, 380 V 3-phase 50 Hz, continuous duty rated
- Refrigerants — R404A, R507A, R744 (CO₂ cascade)
Model Range
| Model | Capacity (kW) | Air Flow (m³/h) | Fan Config | Chilling Rate (kg/90min) |
|---|---|---|---|---|
| KFS-80 | 8.0 | 6,500 | 2 × 400 mm | ~150 |
| KFS-120 | 12.0 | 9,500 | 3 × 400 mm | ~230 |
| KFS-180 | 18.0 | 14,000 | 3 × 450 mm | ~350 |
| KFS-250 | 25.0 | 19,000 | 4 × 450 mm | ~480 |
| KFS-350 | 35.0 | 26,000 | 4 × 500 mm | ~670 |
| KFS-500 | 50.0 | 36,000 | 6 × 500 mm | ~950 |
KFS (Blast Chilling) vs DJ (Blast Freezing) — Which Do You Need?
| Feature | KFS Blast Chilling | DJ Blast Freezing |
|---|---|---|
| Goal | Cool to +3 °C core in 90 min | Freeze to −18 °C core |
| Typical Product Temp In | +60 to +90 °C (cooked) | +4 to +20 °C (fresh/chilled) |
| Airflow Design | High velocity, nozzle-directed | High volume, long throw |
| Batch Cycle | 60–90 minutes | 4–24 hours |
| Moisture Load | Very high (steam from hot product) | Moderate |
| Fin Spacing | 12 mm | 9–12 mm |
Rule of thumb: KFS when your product enters hot (cooked/baked) and needs rapid chilling to meet HACCP. DJ when your product enters chilled and needs deep freezing for long-term storage.
Common Applications
- Central kitchens and catering facilities — blast chilling cooked meals before packaging
- Meat processing plants — rapid cooling of carcasses post-slaughter
- Bakery production lines — flash cooling bread and pastries before packaging
- Ready-meal factories — HACCP-compliant rapid temperature pull-down
- Seafood processing — rapid chilling of fresh catch before grading and packing
Recent Supply Example
A central kitchen operator in the UAE ordered 4 × KFS-250 units for a new facility processing 8,000 meals per day. Each unit chills a full trolley rack of cooked food from +75 °C to +3 °C core in under 80 minutes. Delivered FOB Shanghai within 20 days at approximately USD 3,800 per unit. Total project value: ~USD 15,200.
Why Source Through hicool?
- Direct factory pricing — typically 30–50% below European equivalents
- Authorized WKDL distributor with full manufacturer warranty
- Complete documentation: HACCP compliance data, performance curves, GA drawings
- Express delivery: 12–18 days FOB for standard models
- System design support: compressor rack + condenser + KFS evaporator matching
Browse KFS Blast Chillers Products
| Product | Cooling Area | Refrigerant | Defrost Type | |
|---|---|---|---|---|
| WKDL KFS100 Bidirectional Blast Chiller — 100 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS140 Bidirectional Blast Chiller — 140 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS28 Bidirectional Blast Chiller — 28 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS40 Bidirectional Blast Chiller — 40 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS50 Bidirectional Blast Chiller — 50 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS60 Bidirectional Blast Chiller — 60 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
| WKDL KFS80 Bidirectional Blast Chiller — 80 m² | — | Ethylene Glycol, NH3, R22, R404A | Natural ventilation | View → |
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Model Comparison — 7 Models
Compare specifications across the full range. Click any model for detailed product page.
| Model | SKU | Cooling Area (m²) | Voltage | Fan Diameter (mm) | Fan Quantity | Fin Spacing (mm) | Defrost Type | Refrigerant | Mounting | HS Code | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| KFS100 Bidirectional Blast Chiller — 100 m² | HC-010402-060 | 100 | 380V 50Hz 3P | 400 | 4 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS140 Bidirectional Blast Chiller — 140 m² | HC-010402-061 | 140 | 380V 50Hz 3P | 400 | 4 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS28 Bidirectional Blast Chiller — 28 m² | HC-010402-062 | 28 | 380V 50Hz 3P | 300 | 2 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS40 Bidirectional Blast Chiller — 40 m² | HC-010402-063 | 40 | 380V 50Hz 3P | 300 | 2 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS50 Bidirectional Blast Chiller — 50 m² | HC-010402-064 | 50 | 380V 50Hz 3P | 400 | 2 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS60 Bidirectional Blast Chiller — 60 m² | HC-010402-065 | 60 | 380V 50Hz 3P | 400 | 3 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 | |
| KFS80 Bidirectional Blast Chiller — 80 m² | HC-010402-066 | 80 | 380V 50Hz 3P | 400 | 3 | 4.5, 8 | Natural ventilation | Ethylene Glycol, NH3, R22, R404A | Ceiling horizontal | 8418.69 |
Blast Chiller Selection Guide
Define Cooling Protocol
HACCP blast chill: 70°C→3°C in 90 min. HACCP blast freeze: 70°C→-18°C in 4h. GDP storage: constant +2°C to +8°C. Each has different capacity requirements.
Specify Precision Requirement
Food processing: ±1°C usually sufficient. Pharmaceutical: ±0.5°C required for GDP. Specify your audit standard — we configure fan speed and sensor placement accordingly.
Check Noise Requirements
KFS is <65 dB — suitable for occupied workspaces. If noise is not a concern and you need more capacity at lower cost, consider DJ series instead.
Plan N+1 Redundancy
GDP/pharma applications require backup capacity. Size for N+1: if calculation shows 6 units, install 7. We include redundancy in our layout recommendation.
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